Product Overview
The ZRF-600DY Fully Automatic Glueless Rewinding Machine with Core is an advanced roll converting solution designed for high-precision rewinding of various adhesive-free materials, including advertising paper, kraft paper, wallpaper, and other flexible paper-based products.
Equipped with a high-performance servo control system, automatic tension regulation, and intelligent motion management technology, this machine ensures smooth rewinding, accurate roll formation, and stable production performance. It is an ideal choice for manufacturers requiring efficient, automated, and reliable core rewinding solutions.
Main Applications
The machine is widely used for rewinding:
- Kraft paper rolls
- Advertising paper
- Wallpaper materials
- Glueless paper products
- Flexible web materials requiring automatic core rewinding
Technical Specifications
| Specification |
Details |
| Model |
ZRF-600DY |
| Machine Type |
Fully Automatic Glueless Core Rewinding Machine |
| Effective Web Width |
300-600 mm |
| Maximum Unwinding Diameter |
800 mm |
| Unwinding Core Size |
3 inch |
| Finished Roll Inner Diameter |
26 mm (customizable) |
| Maximum Finished Roll Diameter |
80 mm |
| Mechanical Speed |
0-150 m/min |
| Power Supply |
380V / 50Hz |
| Air Pressure Requirement |
5 kg (provided by customer) |
Machine Configuration
1. Automatic Unwinding System
The unwinding section is designed for stable material feeding with precise tension management, ensuring smooth web transportation during high-speed operation.
| Component |
Specification |
Quantity |
Brand |
| Unwinding Stand |
Extended 3-inch shaft structure |
1 set |
— |
| Brake Control System |
Automatic cone taper control for unwinding tension |
1 set |
— |
| Web Guiding System |
CPC automatic edge correction system |
1 set |
EURDOW |
Advantages:
- Stable unwinding tension
- Automatic web deviation correction
- Improved material alignment and reduced waste
2. Servo Rewinding & Traction System
The rewinding unit adopts precision servo drive technology to ensure accurate feeding, stable tension control, and excellent roll quality.
| Component |
Specification |
Quantity |
Brand |
| Rewinding Shaft |
26mm pneumatic expanding shaft, replaceable design |
1 set |
— |
| Rewinding Motor |
1KW servo motor |
1 set |
HCFA |
| Traction Motor |
1.8KW servo motor |
1 set |
HCFA |
| Traction Reducer |
Precision planetary gear reducer |
1 set |
SMITECH |
| Tension Control System |
Motion controller linear tension control |
1 set |
HCEA |
| Winding Roller System |
1KW servo winding mechanism |
1 set |
— |
Advantages:
- Servo-driven material pulling for precise length control
- Stable torque output during rewinding
- Consistent roll tightness and smooth surface quality
3. Automatic Sealing & Cutting System
The integrated sealing and cutting system completes the final roll processing automatically, improving efficiency and reducing manual intervention.
| Component |
Specification |
Quantity |
Brand |
| End Sealing Label System |
Servo-controlled adhesive tape length adjustment |
2 sets |
— |
| Labeling Motor |
750W servo motor |
1 set |
HCFA |
| Labeling Reducer |
Precision planetary reducer |
1 set |
— |
| Cutting Knife |
Tungsten steel rotary circular knife with blade cleaning function |
1 set |
— |
| Cutting Motor |
30W DC brushless motor |
1 set |
MAIOLI |
Advantages:
- Automatic roll sealing
- Accurate label application
- Clean and durable cutting performance
4. Intelligent Electrical Control System
The machine uses an advanced motion control platform for simple operation and fast production changeover.
| Component |
Specification |
Quantity |
Brand |
| Motion Control System |
One-touch start, easy specification adjustment |
1 set |
HCFA |
| HMI Touch Panel |
Production parameter and tension setting |
1 set |
10-inch MCGS HMI |
| Control Cabinet |
Integrated electrical control box with push-button panel |
1 set |
— |
Advantages:
- User-friendly operation interface
- Quick parameter adjustment
- Stable automatic control performance
Additional Configuration
| Item |
Description |
| Guide Roller |
Surface hard coating treatment for enhanced durability and smooth material transportation |
Standard Accessories & Technical Documents
Each machine includes complete documentation and accessories:
Operation Documents
- Chinese and English user manuals
- Electronic format: 2 copies
- Printed format: 2 copies
Technical Files
- Electrical wiring diagrams
- Electronic format: 2 copies
- Printed format: 2 copies
- Pneumatic and hydraulic principle diagrams
- Electronic format: 2 copies
- Printed format: 2 copies
- Wearing parts and spare parts list
- Electronic format: 2 copies
- Printed format: 2 copies
Additional Support
- Machine operation video: 1 set
- Standard maintenance tools: 1 set
Key Benefits
High Precision Servo Rewinding
Advanced servo motors and intelligent tension control provide accurate rewinding performance and consistent finished roll quality.
Fully Automatic Production
The machine integrates unwinding, traction, rewinding, sealing, cutting, and control processes into one automated system, reducing labor requirements.
Stable Tension Management
Automatic tension adjustment ensures smooth operation, uniform roll hardness, and excellent appearance.
Flexible Material Compatibility
Suitable for various glueless paper materials, making it a versatile solution for different converting applications.
Easy Operation & Maintenance
The intelligent HMI interface allows operators to quickly set parameters and change product specifications.
Why Choose ZRF-600DY?
- Automatic glueless rewinding technology
- Servo-controlled precision operation
- High-speed production up to 150m/min
- Accurate roll diameter and tension control
- Reduced material waste and labor cost
- Reliable industrial performance for continuous production
The ZRF-600DY Automatic Glueless Core Rewinding Machine provides an efficient and professional solution for manufacturers seeking high-quality rewinding performance for kraft paper, wallpaper, advertising paper, and other flexible roll materials.
